Semi-Automatic Versatile 1:1 Ratio 2K Cartridge Filler | High/Low Viscosity Adhesive Filling Capping Machine for 50-400ml
AB Two-Component Filling and Capping Machine
- Machine Model::WEFILL-CAR-AB-F004-400-50
- Applicable Liquid Volume Ratios:1:1,also can customized 2:1,3:1,4:1,5:1,10:1 to 20:1,etc.
- Applicable Filling Volume:50ml&400ml,also can customized:10ml-1500ml.
- Filling Speed::360-480pcs/hour(50ml,1:1),240-300pcs/hour(400ml,1:1)
- Machine Voltage::220V/1Phase/50HZ or Customized Your Country Voltage
- Machine Working Air Pressure::0.4–0.7 MPa
- Vacuum Pressure Tank::30L(stainless steel 304)
- Platen:20L Pressure Plate Feeding Material
- Applicable Viscosity::1 to 500,000 cps,Low Viscosity Liquid-State and High Viscosity Paste
- Dispensing Accuracy::±1%
WEFILL-CAR-AB-F004-400-50 Semi-Automatic 1:1 Two Component AB Adhesive Filling Machine |Low&High Viscosity Filler for 50ml/200ml/400ml Cartridge with Vacuum Pressure Tank and Press Plate Supply
Machine Introduction
The WEFILL-CAR-AB-F004-400-50 is a semi-automatic two-component (2K) adhesive cartridge filling machine specially designed for precise dispensing and packaging of low-viscosity liquid and high-viscosity paste AB adhesives. It is engineered for accurate 1:1 ratio filling of 50ml and 400ml dual-component cartridges, providing a reliable solution for manufacturers requiring clean, efficient, and consistent adhesive packaging.
This machine is suitable for a wide range of two-component materials, including epoxy resins, polyurethane (PU) adhesives, acrylic adhesives, MMA adhesives, 3M structural adhesives, AB adhesives, and stone panel adhesives.
With an integrated vacuum pressure tank and press plate feeding system, precision metering pump, servo-driven control system, and automatic cartridge clamping mechanism, the machine ensures stable material flow, accurate ratio control, and bubble-free filling performance.
Key Features:
①Filling Solution for Low- and High-Viscosity Two-Component (2K) Adhesives,Low to High Viscosity Range (1-500,000 cps),Dual Mode: Platen for Paste + Vacuum Tank for Liquid;
②Precision Servo Metering System,1:1 Ratio Accuracy;
③Automatic Cartridge Capping and Filling;
④Rear-Loading Cartridge Design;
⑤HMI Touchscreen Control.
Working Principle
The operator first places the plastic drum containing Component A under the 20L pressure plate and loads Component B into the machine’s separate storage tank. Pneumatic pressure causes the A platen to descend, forcing Component A into the delivery line and then to the precision metering pump system; simultaneously, pneumatic pressure delivers Component B from the storage tank to the precision metering pump system. The servo-motor-driven metering pumps precisely control the flow rate during the filling process and maintain a stable 1:1 mixing ratio.
The machine automatically positions and clamps the two-component (2K) adhesive cartridges, then injects the adhesive into the cartridges through a large-diameter rear feed port. This reverse filling method (filling first, capping later) ensures smooth material flow, reduces air bubbles, minimizes adhesive waste, and improves filling consistency.
The rear-mounted automatic lifting and loading mechanism supports the independent loading and unloading of 50-milliliter 1:1 and 400-milliliter 1:1 AB adhesive cartridges, thereby reducing the operator’s workload and improving production efficiency
Filling Compatibility
Designed for automatic filling of: ①50ml 1:1 AB 2K cartridges; ②400ml 1:1 AB 2K cartridges,Optional configurations can support additional cartridge sizes and filling requirements.
Need a custom configuration? We offer variable ratios (1:1 to 20:1), custom volumes (10ml to 1500ml), and ATEX explosion-proof options. Contact us with your requirements.
| Type: | WEFILL-CAR-AB-F004-400-50 |
| Voltage: | 220V/1Phase/50Hz; |
| Power: | 2-3.5kw; |
| Working Air Pressure: | 0.4-0.7 Mpa; |
| Feeding Method: | Part A: 5 Gallon/20 liters Pressure Plate--Suitable for supplying high-viscosity paste materials; Part B: 30L(stainless steel 304)--Suitable for supplying low-viscosity liquid materials; |
| Control Method: | Siemens PLC + HMI; |
| Applicable Ratio: | 1:1,2:1-20:1 Customizable,Commonly used ratios are: 1:1; 2:1; 3:1; 4:1; 10:1; |
| Suitable Cartridges: | 50ml & 400ml;can customized:10-1500ml, Like:12ml,24ml,75ml, 200ml, 250ml,400ml, 600ml, 1000ml,etc; |
| Viscosity Range: | 100-1000000cps,Low-viscosity liquid adhesives & high-viscosity paste adhesives |
| Filling accuracy: | ±1%; |
| Filling speed: | 360-480pcs/hour(50ml,1:1),240-300pcs/hour(400ml,1:1) |
| Machine Size: | L1400mm*W1300mm*H1800mm,For reference only; |
| Machine Weight: | 450KG |
| Machine Frame | Equipped with steel surface coated frame and swivel casters for easy mobility or secure positioning. |
Machine Configuration – Front Side
Front View – Precision Control & Automatic Cartridge Filling System
The front side of the machine integrates the main operation and filling capping control system, providing convenient operation and accurate adhesive filling performance.
1.Equipped with a Siemens PLC programmable controller and expansion modules for stable machine operation and intelligent control.
2.Features a 7-inch Siemens capacitive touchscreen HMI, allowing operators to easily set and adjust:Filling volume; filling & capping speed;Machine operating status monitoring
3.Equipped with a precision solenoid valve control system to accurately control the opening and closing of dispensing nozzles and pneumatic components.
4.Includes emergency stop switch, and manual/semi-automatic operation modes for flexible production requirements.
5.Equipped with dual precision corrosion-resistant metering pumps for accurate transfer and measurement of liquid adhesives.
6.Servo motors with precision gear reducers, enabling precise control of filling speed and filling volume.
7.Equipped with a 400ml 50ml 1:1 AB cartridge filling fixture and 400ml 50ml 1:1 AB cartridge plunger pressing fixture for efficient cartridge packaging.
8.Dispensing Control System:The machine is equipped with a dual-action retractable dispensing nozzle system. The A and B components are separately controlled during dispensing and stopping. The mixing head adopts multiple sealing structures to generate a vacuum back-suction effect, effectively reducing adhesive dripping and ensuring clean dispensing after stopping.
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Machine Configuration – Rear Side
Rear View – Material Feeding & Automatic Cartridge Loading System
The rear side of the machine is designed for stable adhesive supply and automatic cartridge handling, improving production efficiency and reducing manual operation.
1.Equipped with a 5-gallon standard pressure plate feeding system with:Exhaust valve;Air blowing port;Pneumatic lifting structure for stable material supply.
2.Equipped with a 30L stainless steel B-component material tank, including:Pressure regulating valve, Vacuum pressure gauge, Exhaust valve;Safety valve;Air inlet valve;Visual level window;High/low liquid level detection system.
3.Equipped with a low material level alarm system, the machine can automatically monitor the adhesive supply level and remind operators to refill materials in advance. This helps prevent material shortage during operation, avoids air entering the feeding pipeline, reduces bubble formation, and ensures stable adhesive flow and consistent filling accuracy.
4.Equipped with a dual-cylinder lifting frame, providing balanced pressure plate movement, effective material scraping, and smooth adhesive feeding.
5.Features explosion-proof, corrosion-resistant, and high-temperature resistant material hoses, suitable for various industrial adhesive applications.
6.Equipped with an automatic rear loading and filling system, allowing automatic lifting, positioning, and filling of:400ml 1:1 AB cartridges;50ml 1:1 AB cartridges,Integrated with corresponding cartridge pressing fixtures to complete automatic adhesive dispensing and plunger pressing operations.
7.Equipped with a powder-coated steel frame structure with universal leveling casters, allowing convenient machine movement, positioning, and fixed operation according to production requirements.
8.Equipped with a main air inlet filtration and lubrication unit (FRL system), which filters moisture and impurities from compressed air while providing lubrication for internal pneumatic components.
Automatic Cartridge Filling & Plunger Pressing System
The rear-mounted automatic dispensing system enables independent loading and unloading of cartridges. Combined with automatic lifting fixtures and precision metering control, it improves filling consistency, reduces labor requirements, and provides an efficient solution for 2K adhesive cartridge production.
Send Your Inquiry NowOptional Features for Customized AB Adhesive Filling Solutions
Additional configurations and customized solutions are available according to different adhesive characteristics, production Process, and application environments.
1. Constant Temperature Heating System-Optional Heating Module for Temperature-Sensitive Materials
● Available for adhesives requiring temperature control during the filling process.
● Maintains consistent material viscosity and improves filling accuracy and stability.
● Helps ensure smooth material flow for temperature-sensitive products.
2. Customized Mixing Ratio & Filling Capacity-Flexible AB Ratio and Filling Volume Solutions
● Supports various two-component adhesive mixing ratios, including 1:1, 2:1, 4:1, 10:1, and other customized ratios.
● Filling volume can be customized according to different cartridge sizes, packaging formats, and production requirements.
● Suitable for 50ml, 200ml, 250ml, 400ml, 490ml -1500ml cartridges.
3. Large Platen Supply System-200L (50-Gallon) Drum Material Feeding Upgrade
● The material supply system can be upgraded with a large platen system compatible with 200L / 55-gallon drums.
● Designed for continuous adhesive feeding in high-volume production.
● Reduces manual material handling and improves production efficiency.
4. Vacuum Stainless Steel Pressure Tank Options
The machine can be equipped with customized vacuum pressure tanks in different capacities, including:5L / 10L / 15L / 20L / 25L/ 30L / 60L;more function:Automatic Material Feeding System;Vacuum Degassing System;Mixing Pressure Tank System
5. SUS316 Stainless Steel Contact Parts Upgrade-Enhanced Corrosion Resistance for Special Materials
● Material-contact components can be upgraded to SUS316 stainless steel.
● Recommended for chemically sensitive, high-purity adhesive applications.
● Provides improved durability and longer service life under demanding conditions.
6. Explosion-Proof System Upgrade-Safety Upgrade for Hazardous Production Environments
● The complete machine can be customized with an explosion-proof configuration.
● Suitable for applications requiring enhanced safety protection in hazardous or special working environments.
● Provides safer operation when handling flammable or sensitive materials.
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Compatible Materials & Industries & Adhesive Brands Applications
Wide Range of Two-Component Adhesive Materials
The WEFILL-CAR-AB-F004-400-50 Semi-Automatic Low-Viscosity Liquid& High-Viscosity Paste AB Adhesive Filling & Capping Machine is designed for precise filling of a wide range of two-component adhesives, epoxy resins, and Low-viscosity materials.
Compatible materials include:
● Epoxy resins; ● Two-component polyurethane (PU) adhesives; ● Acrylic adhesives (MMA); ● Silicone adhesives and sealants; ● Structural adhesives; ● Stone panel adhesives; ● Grout sealants; ● Rebar anchoring adhesives; ● Casting compounds; ● Cyanoacrylates; ● Greases and lubricating pastes; ● High-viscosity sealants; ● Other customized two-component chemical materials; ● Cow Adhesive etc.
Applicable Industries
The machine is widely used in industries requiring accurate ratio-controlled filling, clean packaging, and reliable dispensing performance, including:
● Electronics manufacturing; ● Electrical appliance manufacturing; ● Medical device and healthcare industries; ● Food processing and packaging applications; ● Construction and civil engineering; ● Automotive manufacturing; ● Aerospace applications; ● Photovoltaic (solar energy) industry; ● Machine building and industrial equipment; ● Mobile devices and wearable electronics; ● In-vitro diagnostics; ● Animal healthcare products; ● Gift, decoration, and craft industries; ● Stone and panel processing; ● Fluid packaging and industrial chemical packaging; ● Defense-related applications
Compatible Adhesive Brands
The WEFILL-CAR-AB-F004-400-50 filling system is compatible with many internationally recognized adhesive brands, including:
● 3M; ●Henkel (LOCTITE); ●Huntsman Corporation; ●H.B. Fuller Company; ●Permabond Engineering Adhesives; ●ITW Performance Polymers; ●Master Bond Inc.; ●MG Chemicals; ●DELO Industrial Adhesives; ●Other industrial adhesive and sealant manufacturers.
Typical Applications:
AB cartridge filling • Two-component adhesive repackaging • Low-viscosity material dispensing • High-viscosity material dispensing •Industrial adhesive filling • Precision chemical packaging
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