Dual Component Cartridges Labeling Machine 6

WEFILL Two-Component Cartridge Labeling Machine | Semi-Automatic 1:1 2:1 3:1 10:1 AB Tube Labeler | Roll-On Wrap-Around, ±0.5mm Precision, 15–25 Units/Min

Labeling Machines

  • Machine Model:WEFILL-CAR-SARL-101
  • Labeling Accuracy:±0.5mm (excluding tolerances of product and label)
  • Labeling Speed:15-25pieces/minute (related to product size)
  • Applicable Cartridge Diameter:20-200mm (customized per model)
  • Applicable Label Size:Length: 50-400mm Width: 20-200mm
  • Label Roll Dimension:Inner Core Diameter: 76mm Max. Roll Outer Diameter: 280mm
  • Machine Dimensions - L×W×H:900×850×1000mm
  • Weight:60kg

Dual Cartridge Labeling Machine hero.jpg

MACHINE DESCRIPTION

Product Introduction: WEFILL AB Two-Component Labeling Machine

The AB Two-Component Labeling Machine is an automated labeling equipment specially designed for dual-tube (A/B component) packaging products. It is widely used for labeling slender dual-cylinder packages such as tile grout, epoxy resin adhesives, acrylic adhesives, structural adhesives, and polyurethane sealants. The machine is aimed at achieving precise, flat, and efficient label application, replacing manual labeling where consistency, efficiency, and application quality are insufficient.

According to the degree of automation, the equipment can be divided into semi-automatic models and fully automatic models. Based on the cartridge shape and application, it mainly belongs to the category of cylindrical object labeling machines. Considering the common packaging orientation, the horizontal labeling machine is the standard configuration in production lines, facilitating integration with filling, packaging, and downstream processes.

Core Functions and Value

1. Precise Positioning
Dual-tube packages have a special shape, and labels must be aligned straight in the designated position. Through sensor detection and servo/stepper drive, the machine controls labeling accuracy within ±0.5 mm to ±1 mm, ensuring minimal deviation between the label edge and the cartridge edge and improving product appearance consistency.

2. Efficiency Improvement
Compared with manual labeling, the speed of automated equipment is typically 3–5 times that of manual operation. Depending on the model, semi-automatic or dedicated models usually achieve labeling speeds of 15–30 units/min, while fully automatic production-line models can reach theoretical speeds of 50–150 units/min. Actual speed depends on product and label dimensions.

3. Stable Labeling Quality
To address wrinkles or bubbles on the cylindrical surface of dual tubes, the machine uses stable tension control (such as a double-stage clutch) and a rolling/wrap-around labeling mechanism to ensure the label is flat, firm, and free from edge lifting or peeling, meeting the requirements of continuous production.

Product Positioning

With specialized design, horizontal structure, high-precision positioning, and stable label wrapping as its core features, the AB Two-Component Labeling Machine is suitable for scaled labeling production of slender dual-cylinder packages. It is a key equipment for improving packaging consistency and production efficiency of two-component products.

Close-up of label tightly adhered to the 8-shaped cross-section and center seam of a dual-tube cartridge
Operator manually loading a two-component cartridge onto the semi-automatic labeling machine
Roll-on wrap-around labeling mechanism pressing label across the center seam of an AB cartridge
Finished AB cartridge with precisely aligned label, ±0.5mm accuracy, no lifting edges
WEFILL two-component cartridge labeling machine full view, stainless steel and aluminum compact design
Front-and-rear roll-on labeling fixture for cylindrical two-component cartridges
Adjustable fixture accommodating different cartridge diameters on the AB tube labeler
Fully automatic cartridge labeling machine integrated with a filling production line
OPERATING VIDEO
PARAMETERS

Machine Parameter

Type:WEFILL-CAR-SARL-101
Voltage:220V/1Phase/50Hz;
Power:1-2kw;
Working Air Pressure:0.4-0.7 Mpa;
Labeling Speed10-20pieces/minute (related to product size)
Control Method:Siemens PLC + HMI;
Applicable Ratio:1:1,2:1-20:1 Customizable,Commonly used ratios are: 1:1; 2:1; 3:1; 4:1; 10:1;
Applicable Cartridge Diameter20-200mm (customized per model)
Applicable Label Size

Length: 50-400mm; Width: 20-200mm

Labeling Accuracy±0.5mm (excluding tolerances of product and label)
Label Roll DimensionInner Core Diameter: 76mm;Max. Roll Outer Diameter: 280mm
Machine Size:L900mm*W850mm*H1000mm,For reference only;
Machine Weight:60KG
Machine FrameEquipped with steel surface coated frame and Support Legs.
WEFILL Two-Component Cartridge Labeling Machine 1FAQ

Q1: Why is label feeding more accurate on this machine?
A: The machine uses PLC + micro-stepping stepper motor drive for label feeding, together with adjustable frequency control, unwinding brake tensioning, and a label web deviation-correction mechanism to improve label feeding and label detection stability.

Q2: What helps prevent label lifting after labeling?
A: The machine is equipped with a labeling sponge that presses over the product after labeling, helping the label adhere more tightly and making the labeling result neater.

Q3: How is waste backing paper handled?
A: The traction mechanism drives the label web for dispensing, and the rewinding mechanism automatically recovers waste backing paper to keep the production area clean.

Q4: What is the labeling accuracy?
A: The labeling accuracy can reach ±0.2 mm, suitable for high-precision labeling requirements.

MORE FEATURES

Core Configurations & Advantages

1. Accurate Labeling and Stable Operation

The machine uses PLC + micro-stepping stepper motor drive for label feeding, with adjustable frequency control for accurate and stable label feeding. The unwinding mechanism is equipped with a brake function to keep the label web taut and ensure precise label detection. The label web routing deviation-correction mechanism effectively prevents left-right deviation of labels and improves labeling consistency.

2. Adjustable Reel for Convenient Operation

The reel rotation is adjustable, and tension can be adjusted according to label width. Operation is simple and convenient, making it easy to switch between different label specifications.

3. Sponge Pressing for Better Adhesion

After labeling, the labeling sponge presses over the product again, making the label adhere more tightly to the object and reducing lifting or bubbling. The labeling result is neater and more attractive.

4. Traction Dispensing and Automatic Backing Paper Rewinding

The traction mechanism drives the label web to complete label dispensing, and the rewinding mechanism automatically recovers waste backing paper, enabling environmentally friendly recycling and keeping operation clean and efficient.

5. Sturdy and Durable Construction

Electrical and pneumatic circuits are routed separately. The pneumatic line is equipped with a purification device to prevent moisture in the air from damaging electrical components and to extend equipment service life. The whole machine is made of premium aluminum alloy and stainless steel for sturdy and reliable construction.

6. High Precision for Demanding Applications

The machine adopts high-precision labeling technology, with labeling accuracy up to ±0.2 mm, meeting high-precision labeling requirements. It is suitable for products with strict requirements for label position and adhesion.

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APPLICATION

Application Scenarios

The AB Two-Component Labeling Machine is mainly used in industries where two-component dual-tube packaging is the final package form. Typical applications include tile grout, construction adhesives, sealants, structural adhesives, and other chemical building materials. It can also be used for two-component packaging in daily chemicals, pharmaceuticals, and electronic auxiliary materials. Users can choose semi-automatic benchtop models for multi-variety small-batch production or fully automatic in-line systems integrated with filling lines for large-scale production.

Quick Contact

Email: info@wefilltec.com
Call: +86 13951581039

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Request a Quote – Tell Us About Your Application

To provide you with an accurate solution, please share a few details:
Material type: (e.g., Epoxy, PU, Silicone)
Viscosity: (e.g., Low / Medium / High)
Desired fill volume: (e.g., 24ml,50ml,200ml,250ml,400ml,490ml, or custom)
Target production volume: (e.g., 500 pcs/day)
Special requirements: (e.g., Heating, ATEX, SUS316)

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